10000L 100HL 90BBL METO commercial glycol jacketed side manway conical fermenter industrial beer equipment manufacturers Part 1
General Description of 10000L 3 Vessel Brewhouse
------ Quality Design for Craft Brewing
The 10000L 100HL professional stainless steel steam heating three vessel brewhouse automatic is often used in microbreweries. The system contains three brewhouse vessels, a Mash tun, lauter tun, Kettle/whirlpool tun. The mashing process is done in mash tun; the wort filtration process are completed by lauter tank; The boiling and whirlpool processes are completed by one kettle/whirlpool tank.
This system usually brews two or three batches a day. According to different fermentation cycles of brewed beer, 6pcs 20000L fermenters or 12pcs 10000L fermentors can usually be configured, and 4pcs 20000L fermenters and 4pcs 10000L fermenters can also be configured to meet the needs of various beer types.
The system also needs to be equipped with a complete automatic control system, malt milling system, CIP system, cooling system, steam heating system, air system, etc.
1. Introduction: 10000L 100HL 90BBL METO commercial double wall glycol jacketed side manway conical fermenter industrial beer equipment is specially designed for industrial or commercial brewery. It can be widely used in the brewing of various craft beer types, such as LAGER, ALE, PILSEN, etc. The tank has a cone-bottom cylindrical shape, also called cone tank. The fermentation tank has its own cooling device, which can easily control the fermentation temperature. The bottom of the tank is designed as a cone, which is very convenient for yeast recovery and cleaning. A rotating cleaning ball is installed inside the tank top, which is connected with the CIP cleaning system to clean the inner wall of the tank at 360 degrees, ensuring hygiene and safety in production.
The 100HL fermentor can usually be matched with 50HL or 100HL per batch brewhouse, and 4-20 set can be configured according to the fermentation cycle and output requirements of different beer types.
2. Features:
--Made of Stainless steel 304, TIG welded by automatic welding machine.
--Interior polished to 0.2-0.4 μm to ensure no dead corner for bacteria and full sanitary.
--Triangle-Arranged holes on glycol jacket for higher cooling efficiency.
--Rotating Racking arm allows beer to go out separately with yeast.
--All gaskets made of EPDM which have more durable use time.
--Fermentation pressure adjustable, suitable for fermentation both under atmospheric pressure and specific pressure.
--Separated cooling zones on side wall and cone for more accurate temperature control.
--Completely SUS304 legs with strengthening braces to prevent tank deformation.
-- Heavy duty foot pads with adjustable ability, apply to uneven or slope ground.
3. Standard Features: Material: 304 stainless steelInterior and exterior finish polished to a sanitary finishInterior finish pickled and passivatedExterior brushed, Fully welded exterior shell60-72 degree cone bottom, with an average of 25% head spaceRotating racking portTop manhole or side manholeDual zone dimple cooling jacketsPolyurethane insulation 80mmCO2 blow off armCIP arm and spray ballSanitary tri-clamp connection Dry hop portStainless steel handle butterfly valve,sample vale Safety valve(Breathing valve),Water seal co2 exhaust valveeClamps and gaskets, pressure gaugeStainless steel legs with stainless leveling footpads Product Features
--Made of Stainless steel 304, TIG welded by automatic welding machine, the tanks' quality according to GB/CE/PED/ASME standard.
--Interior polished to 0.2-0.4 μm to ensure no dead corner for bacteria hide in. Totally avoid the sanitary issues.
--Triangle-Arranged holes on glycol jacket for higher cooling efficiency.
--Rotating Racking arm allows beer out separately with yeast.
--All gasket made of EPDM which have a more durable use time.
--Fermentation pressure adjustable, suitable for fermentation both under atmospheric pressure and specific pressure.
--Dry hopping available, hops can be added into fermenters directly for IPA etc.
--Separated cooling zones on side wall and cone for more accurate temperature control.
--Completely SUS304 legs with strengthening braces to prevent tank deformation.
-- Heavy duty foot pads with adjustable ability, can be applied to uneven or slope ground.
4.Parameters
Design Basis Manway: On side Insulation:TH=80mm with low thermal conductivity | Energy Consumption Tank Working Pressure: 2bar/30psi Cooling:35% Glycol liquid -5ºC |
Dimension Diameter:Φ2200x5620mm (Customizable) Conical bottom: 60° cone (customizable) | Controlling Temperature control |
5.Components
Option 1:pecifications
Tank Capacity: | 10000L (+25% Headspace minimum) |
Dimension: | Φ2200mmx5950mm (Can be customized) |
Tank Material: | SUS304 (SUS304L/SUS316/Copper available) |
Inner/Outer Shell Thickness: | 4mm/2mm |
Insulation: | PU foam; TH=100mm |
Working Pressure: | 0.2 Mpa |
Testing Pressure: | 0.25 Mpa |
Glycol Jacket: | Dimpled plate on cone and side |
Manway position: | Front |
Arms installed on tank: | CIP arm, CO2 blow-off arm, discharge arm |
Accessories: | CIP ball, sample valve, PVRV valve, pressure gauge, rotating racking arm, Thermowell, dry hopping port for standard. Level indicator, carbonation stone, bunging valve for special request. |
Note: The dimensions and location of ports on the fermenters can be customized according to the space limitation/customer requirements.
10000L 100HL 90BBL Double wall SUS304 side manway industrial fermenter vessel beer fermenters for sale
Option 2:PRODUCT SPECIFICATIONS
No | Item | Detailed Specifications |
1 | Net Capacity | 10000L |
2 | Gross Capacity | ≥12500L |
3 | Dimensions(Dia. x H) | 2260mm x 5430mm |
4 | Net Weight | 1860kg |
5 | Material | SS304, or 304L, 316, 316L stainless steel as per special request |
6 | Interior Finish | 2B Stainless Steel, or 8K mirror finish as per special request |
7 | Exterior Finish | Oil brushed stainless steel plate, or 2B plate as per special request |
8 | Polishing Precision of Interior Finish | 0.2μm to 0.4μm |
Function: | Wort Fermentation or maturation |
Tank Capacity: | 10000L (+25% Headspace minimum) |
Dimension: | Φ2200x5620mm (Customize) |
Interior Shell: | SUS304 full welded; TH=3mm |
Exterior Shell: | SUS304 full welded; TH=2mm |
Welding | 100% TIG welding with pure argon gas shield |
Interior Finish: | Sanitary 2B finish, Pickled and Passivated; (8K Mirror finish optional) |
Exterior Finish: | Oil brushed finish(2B, 8K Mirror finish optional) |
Polishing | Interior full polished to 0.2~0.4 μm without dead corner |
Insulation: | TH=80mm with low thermal conductivity PU |
Cooling: | 35% Glycol liquid -5ºC |
Cooling Jacket: | Dimple plate on bottom and side wall, welded without over burning |
Jacket test | by water and gas, 5bar/75psi for 1hour, 3.5bar/52psi for 48 hours |
Jacket Working Pressure: | < 2bar/30psi |
Tank leakage test | by water and gas, 4bar/60psi for 1hour, 2.5bar/37.5psi for 48 hours |
Tank Working Pressure: | 2bar/30psi |
Dished Top: | Dished top full polished |
Conical bottom: | 60° cone (customize) |
Manway: | Sanitary side mounted manhole with pressured door |
CIP Ball: | Top mounted double clamp 360° rotary CIP spraying ball and port, 1pcs |
CIP arm: | with four-way connection and butterfly valve |
CO2 blow-off arm: | with butterfly valve (Removable) |
Mechanical safe valve PVRV: | 2bar/30psi on top (1bar/15psi available) |
Sampling Valve: | Full sanitary sampling valve with EPDM seal |
Hydraulic shock pressure gauge: | on CIP arm (Diaphragm type for optional) |
Rotating racking arm: | Horizontal mounted at cone with butterfly valve |
Discharge arm: | With butterfly valve, Removable and easy to clean |
Thermowell : | Sanitary welded thermowell for high accuracy temperature sensor 1pcs |
Dry hopping port: | 4'' with solid end cap (Hops pitching tank for optional) |
Glycol water port: | In/out port on side wall and cone, Thick wall pipe thread (Top or bottom design available) |
Legs: | 4pcs completely SUS304 legs with braces, heavy duty foot pad with up-down and slop adjustable |
Accessories: | Complete valves, fittings and all parts, Tri clamp/DIN Union available |
Special request | Pressure adjustable bunging valve 0.2-2.2bar ; Sanitary level tube and valves ; Carbonation port with stone; |
Fermentation system
Function: Use for wort fermentation or maturation.
Component: It is consisted of manhole, Mechnical pressure relief valve, Sample valve, Pressure gauge, Rotate racking arm, Butterfly valve and so on.
Types: 100L-10000L and even bigger capacity.
Cooling method: dimple plate glycol cooling jacket around tank body and cone.
Insulated material: polyurethane 80mm
Cone bottom: 60 degree
Side manhole: oval manhole 530mmx430mm
Design pressure is 0.3MPa; Working pressure is 0.15MPa.
Complete PPR pipeline link with glycol water tank and fermenting tank for cooling.
10000 liters large beer brewing industrial conical fermenter
1 | Total capacity | 12250L |
2 | Effective capacity | 10000L |
3 | Tank size | D2200*H5620mm |
4 | Material | SUS304 |
5 | Exterior shell | 2mm |
6 | Dimple cooling jacket | 1.5mm |
7 | Interior shell | 3mm |
8 | Insulation material | Polyurethane |
9 | Insulation TH | 60mm |
10 | Top type | Dished head |
11 | Manhole Type | Side Manhole |
12 | Manhole size | Oval manhole 530x430mm |
13 | Bottom cone | 60 degree |
14 | CIP pipe Diameter | Φ32 |
15 | CIP ball(1) | 360º Rotating spray ball |
16 | Temperature sense | PT100 sensor |
17 | Thermowell diameter | Φ10 |
18 | Inner Polishing | 0.2-0.4micron |
19 | Design pressure | 0.3Mpa |
20 | Cooling type | Dimple cooling jacket |
21 | Cooling area | 14.2m2 |
22 | Cooling jacket inlet | DN20 |
23 | Cooling jacket outlet | DN20 |
24 | Pressure control | Mechanical pressure relief valve |
25 | Pressure gauge | 1pc |
26 | Rotating Racking arm | Φ51 |
27 | Sample port | Φ38 |
28 | Drain outlet | Φ51 |
29 | Safety valve (PVRV) | Φ51 |
30 | Hops port | Φ102 |
31 | CO2 exhaust port | Φ32 |
31 | Carbonation port TC with stone | Options |
32 | Liquid level display | options |
6. Product DetailsOur service
1. Free consultation service. Technical support by phone, email or MSN/Skype around the clock.
2. Layout plan in 3D or CAD drawings of your brewery;
3. Professional engineers available to going abroad for the installation,debugging,and training.
4. Assisting purchased facilities by seller including bottling system, steam boiler, water treatment, etc.
5. Brewing technology,brewing formula,can be offered available
6. More spare parts are available to offered freely.
Guarantee:
1. Provide 5 years complete warrantee for tanks body and life-time maintenance service;
2. All of the accessories and auxuliaries facilities are guaranteed for one year;
3. We are responsible for the nature damage of the machinery in the warranty period except for
man- made damage.